Fill Level Inspection

What is fill level inspection?

Fill Level Inspection is an essential type of quality control inspection. A container’s “Fill Level” is the desired height of the liquid during a filling operation. The amount of fill varies based on the size and type of container and the type of product inside the container. 

Closely monitoring filler performance keeps high-speed line operations smooth and in line with quality assurance (QA) standards. FILTEC Fill Level systems can identify underperforming or broken valves within seconds. Real-time warnings prevent wasted product, container damages, and line failures.

FILTEC’s Fill Level Solutions Include:

Filtec 3 Fill Level System

FILTEC 3 Fill Level Inspection

System Highlights:

• Small machine footprint for easy installation
• Compact, hygienic design
• Option of Gamma or X-Ray Systems
• Remote Ethernet-based connectivity
• Ability to upgrade to INTELLECT platform and controller interface

Photon Fill Level system

Photon Fill Level Inspection with Intellect

System Highlights:

  • Utilizes Gamma or X-Ray to inspect opaque containers
  • Ensures precision filling of containers of various shapes, sizes, and types
  • Adds the power of INTELLECT to your line
  • Remote Ethernet-based connectivity
Filtec Vision Fill Level Inspection

FILTEC Vision Fill Level

System Highlights:

• Use Machine Vision for Precision Fill Level measurement
• Increase line efficiency and output
• Inspect at line speeds that support maximum throughput rates
• Remote Ethernet-based connectivity
• Compact INTELLECT controller interface

Filler Valve Management

FILTEC FIller Management Solutions

System Highlights:

  • FILTEC provides a range of Filler Management solutions to meet your unique production needs
  • Uses Vision or Photon technologies for the most accurate
    filler management based on the container and product
  • System samples filler valves and closer/capper heads at high production speeds
  • Isolates and evaluates performance of individual filler valves and closer/capper heads
  • Integrates with FILTEC’s INTELLECT inspection platform
    and modules
Compact Vision Closure for Bottles

360 Vision Closure and Fill Level

System Highlights:

  • Utilizes machine vision for precision measurement of fill level and container closure
  • Address a variety of closure and lid defects
  • Applications available for color or pattern recognition
  • Integrates fill level and closure inspection in one solution that has a very small footprint on the production line
  • Integrates with FILTEC’s INTELLECT inspection platform and modules
  • Provides improved product quality and greater brand protection

With INTELLECT Integration, you will have a deeper view of your line data. INTELLECT provides:

  • Continuous monitoring and statistical analysis of line operations
  • A sampling of filler valves and closer/capper heads at high production speeds
  • Isolation and evaluation of the performance of individual filler valves and closer/capper heads

Download the Product Brochure

FILTEC Filler Management Brochure

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